Job Description

About Us:
Join AMETEK Power Instruments, an innovative leader in electronic instrumentation for the electric utility and process industries. We specialize in delivering top-tier products like fault recorders, annunciators, and turbine engine sensors that measure and monitor power generation, transmission, and end-user assets. If you're ready to make a real impact in the energy and manufacturing sectors, we invite you to bring your expertise and passion to our team.
Job Summary:
We are seeking a highly skilled Senior Mechanical Engineer to lead the design, analysis, and optimization of mechanical systems for Uninterruptible Power Supply (UPS) and power conditioning products. This role requires expertise in thermal management, structural integrity, and reliability engineering to ensure high-performance solutions for applications in various industries, including medical, semiconductor manufacturing, flight simulation, imaging, audio/video, and retail. The position will be part of a multi-disciplined engineering team in Waukegan, IL.
Key Responsibilities:

• Design & Development
• Lead mechanical design for UPS enclosures, cooling systems, and structural components.
• Develop 3D models and detailed drawings using CAD tools (e.g., SolidWorks, Creo).
• Support prototype builds, testing, and validation
• Thermal & Structural Analysis
• Perform heat transfer analysis (conduction, convection, radiation) and airflow optimization.
• Conduct Finite Element Analysis (FEA) for stress, vibration, and fatigue.
• Collaboration
• Collaborate with electrical engineers to integrate mechanical and electrical components.
• Work closely with suppliers to develop prototypes and ensure component quality
• Work with Manufacturing, Service and the RMA department to help track and resolve defect issues.
• Compliance & Standards
• Ensure designs meet industry standards (ASME, ANSI, UL, IEC).
• Leadership
• Mentor junior engineers and provide technical guidance.
• Drive continuous improvement in design processes and best practices.
• Drive innovation in product design and engineering processes by introducing new technologies, materials, and methodologies
• Stay current with engineering trends and new technologies

Minimum Qualifications:

• Bachelor's degree in Mechanical Engineering
• 8+ years in mechanical design, preferably in power electronics, UPS systems, or energy storage solutions

Desired Qualifications:

• Strong knowledge of thermal management and structural analysis
• Proficiency in CAD and simulation tools (SolidWorks, ANSYS, CFD)
• Familiarity with manufacturing processes (sheet metal, machining, plastics)
• Knowledge of vibration and shock testing for critical infrastructure products
• Excellent problem-solving, communication, and leadership abilities

What's in It for You:

• Competitive compensation, holiday pay, and paid time off
• Great benefits package that includes health, vision, and dental insurance
• 401(k), plus matching
• Flexible spending accounts (FSAs), health savings account (HSA) with AMETEK contribution, life insurance, disability insurance, and family medical leave
• Employee referral program
• Tuition reimbursement program
• Employee assistance program
• Exciting, fast-paced environment where you could make a true impact
• Opportunities for career advancement within our business unit and across all other AMETEK business entities

Additional Details:
Location:
This role is in Waukegan, Illinois, a city with a rich cultural scene and beautiful lakeside views. Explore local arts and literary history, enjoy lakeside recreation, and delight in convenient access to Chicago and Milwaukee. Waukegan offers a vibrant lifestyle in a well-connected location.
To learn more about our company and our job opportunities, visit us at:
To learn more about the business unit you'll be joining, visit us at:
#LI-Onsite
Compensation
Employee Type: Salaried
Salary Minimum: $100,000
Salary Maximum: $145,000
Incentive: No
Disclaimer: Where a specific pay range is noted, it is a good faith estimate at the time of this posting. The actual salary offered will be based on experience, skills, qualifications, market / business considerations, and geographic location.
For more information on AMETEK's competitive benefits, please .
AMETEK, Inc. is a leading global provider of industrial technology solutions serving a diverse set of attractive niche markets with annual sales over $7.0 billion.
AMETEK is committed to making a safer, sustainable, and more productive world a reality. We use differentiated technology solutions to solve our customers' most complex challenges. We employ 21,000 colleagues, in 35 countries, that are grounded by our core values: Ethics and Integrity, Respect for the Individual, Inclusion, Teamwork, and Social Responsibility. AMETEK (NYSE:AME) is a component of the S&P 500. Visit for more information.
We are an Equal Opportunity Employer and do not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class. Individuals who need a reasonable accommodation because of a disability for any part of the employment process should call 1 (866) 263-8359.

Skills Required